SMC-3010 LEGEND-MC

SMC-3010 LEGEND-MC - YAI

Single-axis motion controller

The SMC-3010 LEGEND-MC is a legacy product and no longer promoted in the Americas. The SMC-3010 series was a single-axis machine controller with Ethernet communcation that attached to any Yaskawa LEGEND amplifier. Featured 100% digital design, multi-axis control via software, dual programming screens, and high performance and reliability.

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Question	Posted Date
What are the steps to commissioning an MP930 Machine Control System? Posted Date: 10/26/2005 Answer: To start-up (commission) an MP930 Control system (Controller/Servos/I/O), please reference the following basic steps below. For details, please reference the specific manual. When executing these steps in a multi-axis system, it is best to take a systematic basic approach as shown. Start with each basic system module (such as the servos), and add other modules until the entire system is complete. This approach (as opposed to attempting to start the entire system at once) builds upon a known and successful base. In this case, as problems are encountered, is easier to troubleshoot each module and isolate problems with confidence - and solutions are often found very quickly. MP930 Control System Component Examples: MP930 Any Mechatrolink I/O Module Sigma II Servos with NS100 Mechatrolink Comm Cards Absolute or Incremental Encoder Motors Pre-Startup: Some common mistakes can be avoided with a thorough review of the following: 1) Encoder wiring. 2) Swapping motor power and encoder between two axes. 3) Swapping motor phases. 4) Mechatrolink wiring & termination errors. 5) Improper grounding. For further details, refer to the FAQ Database regarding Mechatrolink Wiring Suggestions Startup/Commissioning Procedure: Step 1 (SGDH Servopack and SGMxH Motor) - It is important to first perform a commissioning procedure on each Sigma II servo axis individually without the NS100. Search the FAQ database for the Sigma II Start-up (commissioning) procedure. Common errors often found here are A.C9 (due to encoder disconnection or noise), and A.81 (absolute encoder initialization alarm). Servo Amp/Motor Commissioning Summary: - Verify the Servopack is Cleared and Reset to Factory Default settings (Fn-005, Fn006, Fn014) - Verify Main power is on, and no errors exist (display should read .bb or POT/NOT) - Verify that 'servo enable' works properly and position loop is closed in jog mode via Fn002 (The shaft should resist movement) - Test Jog the motor without the load (only shaft) via Fn002 - Test Jog the motor with the load connected, adjust and record speed & position loop gains and torque levels - Connect 1CN cable (if needed), Verify Input signals via Un005, and Verify encoder signal via Un00D Step 2 (NS100 Cards) - With the systems control power off, carefully connect each NS100 Mechatrolink communication card to each Servopack. (Be sure to attach the NS100s ground wire and ground extender stud to the SGDH ground terminals) - Connect all Mechatrolink cables and terminators in the system, and set hardware address switch to a unique address. - Apply system control power (all within 3 seconds of each other). (At this point, the MP930 is not initialized, the SGDH displays should indicate '.bb', and the NS100 red Network light should be on). Step 3 (MotionWorks Configuration) - Log-on to the MP930 controller OFF-LINE (set up the system off line first). - Setup the Module configuration. Click on each module, make necessary adjustments, and save. - Adjust System Configuration as necessary, and save. - Adjust Scan Time settings, and save (Typical settings are H=2msec, L=10 to 20msec). - Set up Group Definition (assign axis to groups), and save. - Verify Motion Parameter settings for each axis, and save. Step 4 (MP930 Configuration) - Perform Memory Clear operation (DipSW 3,4 on, cycle control power. Then DipSW 2 on, cycle power). - Log-on to the MP930 controller ONLINE and verify proper communications. - Perform an ALL FILE TRANSFER from the PC Hard Drive to the MP930 CPU. - Cycle control power on the system. NS100 green Network light should be on. - From Motion Parameters Servopack Tab, click on save for EACH individual axis. This will transfer all Servopack setup data to each Servopack individually. Note that it may be necessary to override and mask the Over Travel signals. - Cycle control power on the system for the Servopack parameters to take affect. Step 5 (Motion Test from MP930 Controller) - Disable the H drawing, and L drawing to insure the program does not interfere with manual jog testing. - Before Jogging the motor, first check to make sure the system is safe to move continuously. If not, it is recommended that the motor be disconnected from the load to verify complete jog operation. - It is now possible to Servo Enable and test jog each axis in the system from the Setup Parameters Tab (for more information on control registers, search FAQ Database for MP930 Programming Register Quick Reference). Axis#1 - Note: the following can be adjusted from the Setup Parameters Tab - Verify System is ready with IBC0007. - Enable the servo with OBC0010. Verify with IBC0014 and IBC0008. Verify shaft torque closed loop. - Set OLC022 Jog speed actual setting (10^n cmd units/min). - Set OWC020 to 7 (Jog Mode), verify motor movement and speed. (Speed can be checked via SGDH LED Un000 rpm or via ILC028 post-quad pulse/sec by setting OWC02D = H8000). - Tip1: when switching between Setup and the Monitor Tab, save current settings to keep synchronization. - Tip2: when done testing, return values back to original and save Axis#N - Use the same procedure as above, but offset each register by 40Hex Commissioning Complete! Product Group/Line: Controllers, MP930 Machine Controller Topic/Sub Topic: Ask a Technical Question, Procedure - Policy, Start Up - Installation Document Number: MNEN-5CJMJE Published Date: 10/26/2005 Share \| Rate Rate this article :	10/26/2005
What are the similarities between MECHATROLINK-II and MECHATROLINK-III? Posted Date: 11/05/2013 Answer: Both MECHATROLINK-II and MECHATROLINK-III provide robust, synchronized communication to allow exceptional real-time, distributed motion control. Unlike many networks, both MECHATROLINK-II and MECHATROLINK-III allow for a portion of the cyclic bandwidth to be allocated for in-cycle retries. Should a packet become corrupted by noise, the hardware automatically resends the packet within the same cycle. This unique feature greatly increases noise rejection, making MECHATROLINK-II and MECHATROLINK-III ideal for factory conditions. Additionally, the MECHATROLINK-II and MECHATROLINK-III protocols provide detection of lost packets so both master and slave nodes can raise alarms. Both MECHATROLINK-II and MECHATROLINK-III are open networks with a wide variety of devices from many vendors. Both simplify interoperability by defining standard packet formats, device discovery protocols, and device profiles. Product Group/Line: Controllers, MP2000 Series (MP2300-MP2200), MP2000iec Series, MP2100, MP2200, MP2300, MP2300Siec, MP2310iec, MP3200, MP3200iec, NS100 Mechatrolink, NS115 Mechatrolink II Topic/Sub Topic: Ask a Technical Question, Programming Document Number: MTN-98TTFX Published Date: 11/05/2013 Share \| Rate Rate this article :	11/05/2013
What are the remedies when an I/O configuration error is present in MotionWorks IEC? Posted Date: 10/18/2010 Answer: This error is caused when the configured IEC drivers cannot find the I/O devices when the IEC application is started. The IEC application's I/O drivers listed in the IO_Configuration section of the Project Tree must match the drivers that were configured and saved in the Hardware Configuration. This error is possible if the Hardware Configuration was updated and saved, but the controller was not rebooted to activate the new drivers. To fix, Launch Hardware Configuration, go Online and Save the new configuration to the project folder and to the controller. Cycle power to allow the new configuration to take effect when the controller boots up. See attached .JPG image Attachments: 14KB Product Group/Line: Controllers, MotionWorks IEC, MP2000iec Series, MP2300Siec, MP2310iec, MP2600iec Topic/Sub Topic: Ask a Technical Question, Alarm, Instructions, Troubleshooting Document Number: MTN-7N8UKZ Published Date: 10/18/2010 Share \| Rate Rate this article :	10/18/2010
What are the recommended programming practices when using function blocks? Posted Date: 09/06/2004 Answer: The following are some recommended programming tips when using function blocks: 1. Function Blocks causing motion must be used in the 'H' drawings. 2. When creating 'H' drawings, allocate enough D registers before inserting the function blocks. (Drawing properties) 3. Ensure that function blocks within the same drawing are not sharing D registers. 4. Include RADinit1 and RDAinit2 in the 'A' drawings for every axis commanded by function blocks. 5. Cycle control power after compiling 'A' drawings. 6. In Multi-axis applications, use the AXISEND function block. All axes related function blocks must be inserted between the SVON and AXISEND function blocks. 7. Take into account the function block dependencies, i.e. function blocks that work together: SVON & AXISEND, CHNG_DYN & MOVE blocks, MOD_ENG & CAM, JOG & STOP, etc. 8. Use the ALARMRST function block to reset SVON errors (after eliminating the cause) and to clear the Error ID register (MW**81). Product Group/Line: Controllers, MotionWorks Software, MP920 Machine Controller, MP930 Machine Controller, MP940 Machine Controller Topic/Sub Topic: Ask a Technical Question, Software Document Number: MTN-5WKP9C Published Date: 09/06/2004 Share \| Rate Rate this article :	09/06/2004
What are the ratings of the P1000? Posted Date: 06/29/2012 Answer: 200-240V 3/4 to 175HP (3.2 to 415A) 380-480V 3/4 to 500HP (1.8 to 675A) 500-600V 1 to 250HP (1.7 to 242A) Additionally, the P1000 will expand later in 2012 to 1000HP (1200A) @ 480V. Product Group/Line: Inverter Drives, P1000 Drive Topic/Sub Topic: Ask a Technical Question, Product Launch Document Number: DRV-8VQJX6 Published Date: 06/29/2012 Share \| Rate Rate this article :	06/29/2012
What are the ratings for the HV600 narrow packages? Posted Date: 05/14/2020 Answer: Narrow Bypass 208 VAC 0.5 to 25 HP 480 VAC 0.75 to 60 HP Narrow Configured 208 VAC 0.5 to 40 HP 480 VAC 0.75 to 75 HP Product Group/Line: Inverter Drives, HV600 Narrow Bypass, HV600 Narrow Configured Topic/Sub Topic: Ask a Technical Question, Drive Size, Product Launch Document Number: INV-TP7185 Published Date: 05/14/2020 Share \| Rate Rate this article :	05/14/2020
What are the ratings for the HV600 Enclosed packages? Posted Date: 05/14/2020 Answer: Enclosed Bypass 208 VAC 0.5 to 100 HP 240 VAC 0.5 to 100 HP 480 VAC 0.75 to 250 HP Enclosed Configured 208 VAC 0.5 to 100 HP 240 VAC 0.5 to 100 HP 480 VAC 0.75 to 250 HP Product Group/Line: Inverter Drives, HV600 Enclosed Bypass, HV600 Enclosed Configured Topic/Sub Topic: Ask a Technical Question, Drive Size, Product Launch Document Number: INV-4RLC5D Published Date: 05/14/2020 Share \| Rate Rate this article :	05/14/2020
What are the ratings available for the HV600 drives? Posted Date: 09/03/2019 Answer: Ratings by enclosure type are shown below. IP20/UL Type 1: 208V, 3 to 60 HP; 480V, 3 to 125 HP IP55/UL Type 12: 208V, 3 to 40 HP; 480V, 3 to 100 HP IP20/Protected Chassis: 208V, 75 to 100 HP; 480V, 150 to 250 HP Product Group/Line: Inverter Drives, HV600 Drive Topic/Sub Topic: Ask a Technical Question, Product Launch, Enclosure Document Number: INV-N81V69 Published Date: 09/03/2019 Share \| Rate Rate this article :	09/03/2019
What are the ratings available for the FP605? Posted Date: 06/17/2023 Answer: Ratings by enclosure type are shown below. IP20/UL Type 1: 240 V, 3 to 60 HP; 480 V, 3 to 125 HP IP55/UL Type 12: 240 V, 3 to 40 HP; 480 V, 3 to 100 HP IP55/UL Type 12 with switch: 240 V, 3 to 40 HP; 480 V, 3 to 75 HP IP55/UL Type 12 Backside Flange: 240 V, 75 to 150 HP; 480V, 150 to 600 HP An IP55/UL type 12 flange kit is available for all other FP605 models. IP20/Protected Chassis: 240 V, 75 to 150 HP; 480 V, 150 to 600 HP Product Group/Line: Inverter Drives, FP605 Topic/Sub Topic: Ask a Technical Question, Product Launch, Specifications Document Number: INV-N31A94 Published Date: 06/17/2023 Share \| Rate Rate this article :	06/17/2023
What are the R1000 ratings? Posted Date: 07/15/2015 Answer: 240V, 3.5 – 105 KW and 480V, 3.5 – 300 KW. Product Group/Line: Inverter Drives, R1000 Regenerative Unit Topic/Sub Topic: Ask a Technical Question, Product Launch Document Number: INV-Q0BXBW Published Date: 07/15/2015 Share \| Rate Rate this article :	07/15/2015

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SAFETY PRECAUTIONS AND INSTRUCTIONS FOR USE OF FAQ INFORMATION!

Please read and understand the product instruction manual before installing, servicing or operating Yaskawa products. FAQ content and illustrations are provided as technical advice to augment the information in manual, not supersede it. It is not possible to give detailed instructions for all types of installation or support activities. The information described in the FAQs are subject to change without notice to improve the product or FAQ. Yaskawa assumes no responsibility for errors or omissions or damages resulting from the use of the information contained in any FAQ. All warnings, cautions and product instruction for product use must be followed. Installation, operation and maintenance should be carried out by qualified personnel. Failure to observe these and other precautions highlighted in the product manuals will expose the user to high voltages resulting in, serious injury or death. Qualified personnel are defined as individuals who are familiar with the installation, starting, operation and maintenance of Yaskawa products of the type described and have proper qualifications to perform the work.

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